**I. Introduction**
In the manufacturing industry, the collaboration network between enterprises has become one of the key factors in determining success or failure. The choice of partners in each step of the process is like a key piece in a strategic layout. In the field of sheet metal processing, Haden stands out due to its excellent overall strength, and has become the choice of many companies in their quest for high-quality and high-efficiency solutions. This is not only due to our deep insight into industry trends, but also reflected in our all-round core competitiveness to build, committed to working with partners to create a brilliant chapter in the manufacturing industry.
** Second, advanced technology and exquisite craftsmanship **
1. The core product laser cutting machine
– Intelligent control system:
– Deep integration of advanced sensor technology, such as high-precision photoelectric sensors and pressure sensors, real-time accurate capture of material characteristics and cutting environment data.
– Equipped with high-speed data processing chip using multi-core architecture and advanced algorithm optimization, able to analyze and process large amounts of data in microseconds, so as to achieve dynamic optimization of the cutting power and speed adjustment, to ensure that in different materials (such as carbon steel, stainless steel, aluminum alloy and other common sheet metal materials) and thickness (from the thin plate to a wide range of medium-thickness plate), the stability of the cutting accuracy control in ± 0.1 Under a wide range of conditions and thicknesses (from thin to medium-thick plates), the cutting accuracy can be stably controlled within ±0.1 mm, and the deviation of perpendicularity of the cutting surface is less than 0.5°, which greatly improves the precision and stability of cutting, effectively reduces material waste and improves processing efficiency.
– Beam Focusing Technology:
– The carefully designed optical focusing system utilizing aspheric optics, combined with the adaptive focusing algorithm, which is based on real-time monitoring and feedback adjustment of multiple factors such as changes in the refractive index of the material, beam transmission loss, etc., ensures that the laser beam always maintains an ideal focusing state during the cutting process.
– The resulting roughness of the cutting surface can be controlled below Ra0.8, which significantly reduces the subsequent grinding and other processing procedures. For some products with high surface quality requirements (such as precision electronic equipment housings, high-end automotive parts and other sheet metal parts), they can be directly accessed to the assembly process, which saves you about 30% – 50% of the post-processing time and cost, significantly shortens the delivery cycle of the product and enhances the competitiveness of the market.
– Laser Generator:
– Adopting a unique resonant cavity design, the laser resonance efficiency and beam quality are improved by optimizing the layout and coating process of the optical components inside the cavity.
– With advanced cooling system optimization technology, such as the use of multi-stage refrigeration cycle and intelligent temperature control module, to effectively maintain the stability of the laser generator in a long period of high-load operation of the working temperature, to ensure that the laser output power fluctuations are controlled within ± 2%, the beam pattern to maintain a high degree of stability, so as to ensure that in the large-scale continuous cutting operations, the cutting effect is always the same, whether it is to cut complex shapes of parts or mass production of standard parts, all the time. Whether cutting complex shaped parts or mass production of standard parts, can be stable output of high-quality processing results.
**Perfect factory facilities and strict quality control**
1. Raw material inspection
– Equipped with a series of advanced material testing equipments, such as high-precision spectral analyzers that can accurately determine the content of various elements in metal materials, with the error range controlled within ±0.01%, metallurgical microscopes that can observe the microstructure of the materials in-depth, and mechanical property testing equipments that can comprehensively assess key indexes such as tensile strength, yield strength, elongation, etc. The testing equipments can also be used in the production of metal parts, and can also be used in the production of metal products. Mechanical property testing equipment comprehensively evaluates the tensile strength, yield strength, elongation and other key indicators of the material. Based on the international authoritative material testing standards (such as ASTM, ISO and other relevant standards), each batch of metal materials is strictly screened and inspected to ensure that it meets the stringent requirements of high-quality sheet-metal processing, which guarantees the stability and reliability of the product quality from the source.
2. Production Process Guarantee
– Adopting high-precision machining centers with positioning accuracy of up to ±0.005mm and repeat positioning accuracy of up to ±0.003mm, together with the automated production line, it realizes seamless automation of the whole process from loading, cutting, bending, welding to unloading of sheet metal parts.
– In the production process, after the completion of each process, there is a strict quality inspection point, the use of three-coordinate measuring instrument on the three-dimensional dimensions of the product to carry out accurate measurement, the accuracy of up to ± 0.002mm, roughness meter on the surface roughness of the product to carry out accurate testing, while combining the visual inspection system on the shape of the product, the appearance of defects in the rapid screening, only through the inspection of semi-finished products can be entered into the next Only semi-finished products that pass the inspection can enter the next process, which effectively guarantees the consistency and stability of the products and ensures that each delivered sheet metal product can meet or exceed the quality expectations of customers, providing a solid quality cornerstone for the manufacturing of high-end products for customers.
**IV. Strong R&D and Production Team**
1. R&D Team
– We have established in-depth industry-academia-research partnerships with many famous universities and top research institutions at home and abroad, and regularly carry out technical exchange seminars, joint scientific research projects as well as talent training programs.
– For example, in the processing technology research of new sheet metal materials, we have carried out a number of special researches in conjunction with the materials science laboratories of universities. For hard-to-machine materials such as high-strength aluminum alloys and titanium alloys, we have successfully broken through the limitations of the traditional processing technology through the research of innovative composite laser and plasma cutting technology, which has increased the cutting speed by 20% – 30%, and at the same time reduced the width and depth of the heat-affected zone, effectively improving the processing accuracy of the materials, and effectively improving the processing precision of the materials. It has effectively improved the processing accuracy and surface quality of materials, provided innovative solutions for sheet metal processing in aerospace, high-end equipment manufacturing and other fields, and promoted the technological progress and product upgrading in the industry.
2. Production team
– The production team fully implements the lean production management model, through the value stream analysis of the production process, accurately identifies and eliminates all kinds of wasteful phenomena in the production process, such as overproduction, waiting time, transportation waste, etc., and realizes the maximization of production efficiency.
– The operators on the production line have gone through strict skills training and assessment system, including theoretical knowledge training, simulation operation training and actual production assessment, and have solid machining knowledge and operation skills, and are able to skillfully operate all kinds of advanced equipments, such as laser cutting machines, CNC bending machines, automated welding robots, etc., to ensure the high efficiency and stability of the production process, and are able to flexibly adjust the parameters of the equipments and production process according to the technological requirements of different products. In addition, we are able to flexibly adjust the equipment parameters and production process according to the process requirements of different products, so that we can quickly respond to the diversified customization needs of customers and provide them with high-quality, personalized sheet metal products.
**V. Company Honors and Vision of Corporate Purpose**
1. Showcasing the many honors we have received in the industry, such as the internationally renowned Sheet Metal Processing Process Innovation Award, Quality Excellence Award, and the Gold Award for Customer Satisfaction, etc. These honors are not only a high degree of affirmation of our past achievements, but also a strong testimony of our persistence in quality and service. Behind each of these honors are the wisdom and efforts of Haden’s team, which also reflects our consistent pursuit of excellence in technological innovation, product quality, and customer service.
2. Clearly take integrity and professionalism as the core of the enterprise purpose, always uphold the business philosophy of honesty and trustworthiness, and customers, suppliers and partners to establish a long-term stable relationship of trust; with professional technology, process and management team, to provide customers with a full range of sheet metal processing solutions. To become your most solid partner, help your business development for the grand vision, we know that the success of our customers is our success, so we are committed to working with customers hand in hand to grow together in the fierce market competition, and jointly develop a broader market space for the prosperity of the manufacturing industry to contribute to the development of power.
** Sixth, a full range of after-sales service support **
1. Basic service content
– to provide professional equipment installation and commissioning services, by a team of experienced engineers according to the customer site environment and equipment requirements, the development of detailed installation and commissioning programs to ensure that the equipment installation is accurate, commissioning process of the equipment’s performance indicators for a comprehensive testing and optimization, so that the equipment can be delivered to the use of the best operating conditions. We provide systematic operating instructions for the customer’s operators.
– Provide systematic operation training courses for customer operators, including theoretical knowledge lectures, practical operation demonstrations and simulated troubleshooting training, etc., to ensure that operators master the operating methods, maintenance points and safety precautions of the equipment, and carry out a strict assessment after the training to ensure that operators have the ability to operate independently, and provide human resources to ensure the normal operation of the customer’s equipment.
– Formulate regular maintenance plan, according to the frequency of use of equipment and operating conditions, to provide customers with personalized maintenance programs, regularly send professional and technical personnel to carry out a comprehensive inspection of the equipment, cleaning, lubrication, calibration and other maintenance work, timely replacement of wearing parts, to ensure that the equipment is always in a good state of operation, to extend the service life of the equipment, reduce the failure rate of the equipment, to reduce the equipment downtime brought about by customer production losses. Reduce the equipment failure rate and reduce the production loss caused by the equipment downtime of customers.
2. Failure Response Mechanism
– The after-sales team members have rich experience in mechanical maintenance and electrical fault diagnosis, they have undergone strict professional training and combat exercises, familiar with the structural principles of various types of sheet-metal processing equipment and fault characteristics, and are able to quickly respond to the customer’s fault report, and quickly locate and solve the equipment faults by means of remote diagnostics or on-site troubleshooting, etc. We have established a perfect spare parts and spare parts system.
– We have set up a perfect spare parts storehouse with a large number of commonly used parts, covering key components of laser generators, circuit boards of CNC systems, various types of sensors, transmission parts, etc., which ensures timely replacement of the equipment during maintenance, shortens equipment downtime and minimizes the impact on the production schedule of the customers.
– Provide customers with remote monitoring and diagnostic services, the use of Internet of Things technology to connect the equipment and our monitoring center, real-time collection of equipment operating data, such as equipment operating temperature, power output, motion status and other information, through big data analysis and intelligent diagnostic algorithms, early warning of potential failures, to provide customers with preventive maintenance recommendations, to further improve the reliability of the equipment and its service life, but also At the same time, it also provides data support and decision-making basis for the customer’s production schedule, realizing the intelligent after-sales service management mode.
**VII. Summary**
Once again, we strongly emphasize that choosing Haden means embracing a future of high quality, high efficiency and unlimited development possibilities. We will escort your company in the journey of manufacturing industry with our excellent technology, strict quality control, strong team support, good corporate reputation and all-round after-sales service. We sincerely look forward to working with you to open a new chapter in the innovative development of the manufacturing industry, to stand out in the fierce market competition, and to realize the beautiful vision of mutual benefit and win-win situation.
